Effect of Printing Orientation on the Mechanical Properties of Low-Force Stereolithography-Manufactured Durable Resin

Abstract

This study presents the results of fracture toughness tests conducted on specimens obtained by additive manufacturing techniques, specifically using low-force stereolithography. The samples were manufactured from a transparent 3D printing material for biocompatible applications, the so-called BioMed Durable Resin, which is a Formlabs-patented polymer material that simulates the strength and rigidity of polyethylene. The selected toughness tests in this context were performed following the ASTM D5045-99 guidelines. All tests were conducted under controlled laboratory conditions at 23 °C and 50% relative humidity, ensuring adherence to the standard and the replicability of the experimental results. To investigate the influence of printing plane orientation, specimens were produced at three printing orientation angles (0, 45, and 90 degrees). These angles were selected to provide a comprehensive evaluation of the anisotropy effects in the material. They cover both extreme orientations (0° and 90°) and include an intermediate value (45°), allowing us to assess variations in mechanical behavior across a representative range of printing orientations, consistent with prior research in the field. The experimental tests yielded data on the crack resistance and energy release rate for each angle of orientation. There are various implications of the findings, beyond materials engineering, for applications in biomedicine. Indeed, this same approach opens the door to new research methods for manufacturing certified biocompatible materials from such durable resins. Finally, complementary issues such as related medical applications have been slightly addressed for future work, since biomedicine innovation clusters can contribute to accelerating growth in this crucial field for productive sector activity and the local business environment.