Sol-gel coatings on carbon steel: Electrochemical evaluation

Abstract

Degradation of carbon steel has always been a concern. The use of coatings is especially recommended in aggressive atmospheres at moderate temperatures. Ceramic films can be used to improve the resistance against high temperature oxidation and corrosion of metals. Amid the different options, a sol-gel process provides a low cost, simple and non-hazardous method for processing ceramic coating with controllable composition and microstructure. This work evaluates the electrochemical behaviour of carbon steel coated by sol-gel method. Hybrid organic-inorganic silica sol-gel coatings were obtained by dip coating of planar samples in an organically modified silica sol made from hydrolysis and polycondensation of tetra-orthosilicate (TEOS) and methyltriethoxisilane (MTES) by acidic catalysis. Coatings free of defects were obtained at a sintering temperature of 400 °C. The coated samples were inspected by optical and electron microscopy and coating thickness was measured by using a Talystep surface roughness tester. Electrochemical evaluation was made by electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization curves. A comparison of the corrosion resistance of the coated metal with the uncoated one is presented. The measurements show the improvement of the corrosion resistance of the coated carbon steel.