Highly detailed structural integrity assessment of the reactor pressure vessel nozzle of Atucha-I during a pressurized thermal shock event

Abstract

In pressurized water reactor (PWR) nuclear plants, reactor pressure vessel (RPV) nozzles are critical due to geometric stress concentrations that worsen with large temperature gradients. In the context of Atucha-I Long Term Operation (LTO) assessment, this work presents a high-fidelity thermo-mechanical simulation approach to verify the stress levels on the main nozzles of the vessel under a pressurized thermal shock event. Nucleoeléctrica Argentina S.A. (NA-SA) has provided the boundary conditions, including the thermal plume that results from computational fluid dynamics (CFD) simulations of the transient event. Then, using a one-way and non-conformal projection procedure, CFD data is coupled to a highly-detailed 3D finite element model (FEM), including the RPV, closure head, nuts and bolts, and moderator tank, all interconnected through non-linear contact condition that accounts for friction. Finally, a 3D FEM submodel assuming an elastoplastic material behavior with non-linear isotropic hardening is used to verify the structural integrity of the nozzle. Results indicate that the plastic strain and stresses on the nozzles are low enough to ensure the correct function of the reactor during the LTO period.